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Walnut Headphone Stand and Audio Case

A past client reached out and asked if I could commission and build a headphone stand and case for some desk top audio equipment.

She sent over some pictures for inspiration and gave some basic direction for the scope of work.

“ I don't really have anything exact in mind. The only thing I really need is for the stand to hold the headphones in a way so the ear pads don't get crushed. So preferably they'll hang by the headband. Besides that, I'll leave everything else up to you.”

” feel free to make this as simple or complex as you'd like, or whatever is easiest/best for you or whatever you feel inspired to do.”

Anybody who knows me personally, knows this creative freedom is like opening Pandora’s box.

When a client gives free creative freedom, these are the projects that really energize me and keep me up at night. For me this is the crossover from maker to artist. This is truly the biggest compliment, the client trusts me enough to design, create, and build them a completely custom project.

My initial design with this headphone stand was to go the complicated route and incorporate a couple types of joinery. I sketched out a design and found some thicker pieces of cherry. I was going to use bridal joints for the “arms” and a bigger sliding dovetail to connect the “arms” to the base. After cutting some of the joints, something was just out of joint (yes, pun intended ;) ). I could see where the idea was going but it was just off. The pieces were going to end up in the burn pile, instead they went to the spare parts bin.

As much as complex and complicated seemed like the direction I wanted to go. Simple and clean was the destination. To me there was more with having less going on.

After seeing a lamp online now with another working idea, I went to the local hardwood store and picked out some pieces of walnut. I am no woodworking purist and I believe there is room for both technology and hand tools in the shop. Using Fusion 360 to design the vertical piece I was able to visualize and change my design without making firewood. After coming up with a design that felt right, I took the design to my shop helper C+C Creative Factory (my CNC machine for those that don’t get the reference).

What came out was beautiful. A little bit of hand tool work, and my vision was coming to live. The base and the “arm” both were designed with some scraps in the wood till their shape was refined then I could transfer that image to the walnut.

Finally the finished product was coming together. I have been experimenting with finishing and I ended up sanding to 800 grit using tung oil, shellac, and a wax finish. The result was a finish that begged to be touched.

The next item on the list was a desk top audio case that was to hold a small headphone amp and in-ear monitors. The design process started again.

To match the headphone stand, I used more walnut. The case was constructed with box joints, and the interior divider was fitted with the smallest mortises I have made to date.

I asked the client for some favorite quotes and “Music in the soul can be heard by the universe (Lao Tzu)” was engraved on the lid. The lid is secured with magnets to hold the lid on tight.

The desktop audio box was finished using the same technique I used on the headphone stand with the same silky smooth result.

As the project progressed I kept in contact with the client to get feedback and to let her know how the progress was progressing. I really this is important to make sure my design is heading in the right direction, and to let the client see the project come together.

When it was all finished I staged the items for some glamour shots and then it was time to head to the shipping department. Each piece was wrapped in bubble wrap and wrapped in some special wrapping paper for some built in anticipation when the package arrived.

In the end the client loved the headphone stand and desktop audio equipment. I really do try to take into account every detail from the design, communication, pictures, and packaging because my clients aren’t just buying a product but I hope they have a great experience. To me that is what makes custom work so special.

Wooden Beam Table Lamp

Wood and metal. Two strong materials that cities are built with. Two materials I enjoy working with.

I received some large pieces of wood from a friend. They were remnants from a house they were working on (timber frame house at that, my favorite). The chunks of wood sat in the shop, as most pieces do, until the inspiration bug struck.

Some random day the inspiration bug struck and I had a lightbulb moment (pun intended) of what to make with that piece of wood. As with most things when I get an idea everything else will stop, until I can start working on the idea (I don’t want to miss out on the momentum).

I wanted to build a lamp by segmenting the pieces of wood. I had some rebar laying around and the two pieces just went together. Challenge was the piece of wood was thicker than my table saw blade was high, so with creative thinking I rotated the beam around to cut most of the way through and finished the cut with my handy Japanese hand saw. Next came drilling some holes for the rebar to fit. The holes were drilled so the rebar would fit snuggly.

As the pieces were fit together the vision I had in my head was coming to life. I love thinking of an idea and being able to creatively express that idea into the physical world. I also love when somebody approaches me with an idea for something they want built and trusts me to create it for them.

With the last coat of finished applied and dried the light bulb was tightened into the socket. The lamp was plugged in and came to life. I love the sweet glow from the Edison bulb and really think this lamp would look make a great addition to a boutique hotel or a home office.

If you are interested in this lamp or would like me to design a lamp for your space I would love to hear from you.


Wooden American Flags

My sister in law is a realtor in Columbia, TN (@house2hometn). The fire dept just built a new station close to their house and she wanted to bring them a housewarming gift. She asked if I could make a wooden American flag. I said “of course”.

While I was working on the fire dept flag she asked if I could make one as a gift for a police officer and I said “definitely”.

Each flag represents the thin red line and thin blue line to show respect for the firefighters and police officers injured or killed in the line of duty.

As a career firefighter/paramedic and former reserve police officer this project was meaningful.

If you are interested in a wooden American flag fill out our contact form.

Wooden Serving Tray

A while back a co-worker of mine asked me if I wanted some “scrap” wood from a family members house. I of course said yes. (I’ll admit I sort of have a problem and may be referred to as a wood hoarder, email me for more but otherwise a topic for another day). What he brought me was a pile of scrap hardwood flooring something I wasn’t expecting but none the less it was free wood. After looking at this pile of wood in the shop the idea came. The wood floor pieces would fit nicely together to form a panel. My wife (girlfriend at the time) had been asking for a tray so she could carry odds and ends upstairs to her office. So with a little creativity I came up with these serving trays. There is a maple bottom and an oak. I was able to make three in total and my friend who gave me the wood I ended up making them a serving tray as a wedding gift.

Fun, practical, and functional project taking scrap wood that was going to be thrown in the garbage and making it into a wedding gift and a staple household item in our house.

Barn Beam Chandelier

I got the idea for this hand hewn barn beam chandelier one day while browsing Pinterest. It looked like a great way to add a big bold statement in a room with a chandelier. After seeing the idea on Pinterest I filed it away in my head for later use.

Fast forward some months and my wife and I were browsing through one of our local antique malls. I remember seeing an old barn beam there on one of our previous visits and after telling her about my idea and remembering seeing the beam we decided to go see.

Sure enough there it was, an old barn beam tucked away in the corner of an antique booth in the mall. The hew marks were beautiful and a testament to the hard work put in shaping the timbers. There was a tenon with a peg hole and a mortise too with an old peg. So we lugged the timber to the cash register and went on our way with the beam.

After getting home that’s when the work started. Holes were drilled, wires were ran, and wires were spliced. Bulb sockets were connected and lightbulbs were screwed in and then the moment of truth. The beam was wired up and the switch turned on and all seven bulbs lit up.

Chain was added to hang the chandelier and give it an industrial look and chain might have been necessary given the weight.

All in all the barn beam chandelier was a lot of fun to build and would make a great addition to any kitchen, restaurant, business, or place where you desire a unique light sure to turn heads.

Fire Extinguisher Lamp

As a firefighter by trade, I am naturally drawn to firefighter decor. I have seen the traditional fire extinguisher lamps that use an old copper extinguisher. I had a vision for something a little different.

I had found an old carbon dioxide extinguisher at a flea market and was able to negotiate a bargain. As the extinguisher sat in my house I thought how it would look good as a lamp. Instead of using a pull chain or a nob to turn it off and on I thought, what if you could squeeze the handle. I set off to the hardware store and bought some lamp making supplies. This was my first ever try at a lamp and with a squeeze of the handle the Edison bulb illuminated and thought I was on to something.

This was in the pre-Maker and Finder days but there was a feeling of satisfaction finding something and re-pourposing it into a piece of functional home decor. When family and friends would stop by they would all comment on how great the lamp turned out.

After creating Maker and Finder, I used that lamp as a prototype to make another. So this is an old American LaFrance carbon dioxide extinguisher turned into a lamp. just like the first one I made, to turn on you squeeze the handle and watch the beautiful glow from the Edison bulb.

Book Lamps

We love to read. One day while browsing the internet I seen a picture of a stack of books turned into a lamp. The light bulb went off! A friend of ours runs a book store that sells $1 books. We made a stop at his store went home and turned some old books into book lamps. And these are some of our favorite projects. Finding something and making it into something beautiful.

Barn Wood Mail Organizer

Our friends Pat and Linda from P&L Rusty Iron, go out west a couple times a year and pick old homesteads bringing back found treasures. While picking through their recent haul, we found some old rusty bins, some barn wood, among other things. We brought everything home and tucked it away in the shop. Like most things I make, I don’t start until I have some sort of vision in my head. How neat would it be to make a mail organizer from the bins and barn wood. The bins are believed to be from an old grain conveyor, lying in a field just rusting away. The barn wood has a beautiful weathered patina. The combination of the bins and wood is gorgeous.

Two seeming ordinary “junky” things wasting away in a field brought together to live another repurposed life. This is why I love what I do and is the spirit behind Maker and Finder. Make. Find. Create.